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Refreshment glasses
The 710 ml Corona beer bottle and the oil bottle were quite easy to cut and they cracked exactly along the scored lines. After they were cut in half I could say that their walls were uniformly thick and it looked like an easy project. I set up my drill press and started the sanding process, as always using all the grits from 40 to 3000. Of course, I set the drill press at a comfortable height and locked it in that position. I was holding the workpieces in my hands, pressing them against the rotating tools and not the…
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Mitre bar replacement
It looks like only Bosch, Skil and Ryobi make 16 mm slots (5/8″). You can’t buy a high-quality mitre gauge replacement, you have to make it yourself. So I bought a 16 mm mild steel flat bar and made a mitre bar that has no play. The idea was simple – resize the bar from 16.0 mm to 16.3 mm (5/8″ to 41/64″ which is an extra 1/64″) by hammering. The method is not very sophisticated but it worked just fine. I don’t have an anvil so I used a sledgehammer instead. It’s not easy to show the progress in…
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Circular saw jig
It’s made of OSB, steel and spruce timber. Simple and stiff construction, ideal for cutting long pieces of timber such as skirting boards. Cutting at 2 angles: 45 and 90º made easy. (The post Improved circular saw jig can be found here) The first thing to do was to trim the board to length. It was an easy job for my recently bought circular saw. 4 supporting pieces I cut on my table saw as they were too small for any other tool. The steel corner I bought had to be cut in half, but that was the easy part.…
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Router flattening jig
It’s made of MDF (scrap) and 3/4″ plywood (purchased). This jig is going to replace my budget thickness sander. The main reason is the dust – I’m hoping to reduce the dust amount significantly. First I cut the MDF to length, then the plywood that I purchased. Dimensions of 1.2 x 0.6 m were a challenge for my table saw. I was going to use my jigsaw to cut the groove, but I realized that this is a tool for savages, so I swapped bases in my router and installed a parallel fence. Slightly more than halfway through it cut…
